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Samo Sali

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Making Guitars

 

Specifics about Sali guitars
Tradition
Handmade
Precision
Scientific approach

Pictorial overview of making guitars

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Specifics about Sali guitars
 

Sali guitars enable high dynamic range of playing along with natural timbre. The tone color, loudness and sustain are well balanced in all registers. Due to their high response Sali classical guitars can be equipped with nylon strings which sound softly, naturally and convincingly. This is more true also because of carefully designed directional characteristic of guitar body, which ensures optimal projection of the sound towards the auditory.

Sali guitars are finished with shellac and have reinforced neck with carbon-fiber rod which prevents deformations due to humidity and temperature variations. This means that playability of the instrument will not change during the seasons, as well as over time in general. The materials used for Sali guitars are only of first or higher quality, usually called master grade quality. This ensures that both life time and performance of the guitar are something on which you can rely.


Tradition
 

Sali guitars are made by traditional procedures which comprehend the use of hand tools and techniques for wood working, finishing with shellac, etc. Skilled luthiers in the past developed techniques for guitar building to the extreme point and enormous details of their tradition hide secrets of high quality instruments.

We buy wood for our guitars on places with long tradition in this business. Our wood is naturally dried for at least 5 years in steady conditions under our control before we use it in production process. The quality of wood is 1st grade or master grade. We use the following types:

  • spruce or cedar for soundboards

  • mahogany (khaya, sapeli), cedar for necks

  • Indian rosewood or flame maple for backs and sides

  • ebony for fingerboards

  • rosewood for bridges


Handmade
 

 

All Sali guitars are hand made. In order not to damage sensitive parts of a guitar like sound board, sides and back, hand working is the only logical option. Each instrument is an unique product, usually made for a known customer. Because one guitar is treated by only one pair of hands and eyes, we are able to control all phases of work. Our approach ensures quality and we trade this quality for your security with pleasure.


Precision
 

Precision of guitar making does not affect only its appearance. Our measurements showed that thick and uneven layers of wood glue can decrease sound quality of a guitar. Therefore we are carefully focused into perfect matching between different parts. This enables thin layers of glue, thus your Sali guitar will vibrate without any unnecessary loses.

Very important part of a guitar is its neck with fingerboard. Sali guitar has a reinforced neck which prevents undesirable deformations due to string tension on one side, and humidity and temperature changes on another side. The neck reinforcement is performed with carbon-fiber rods which are extremely light and strong, thus your Sali guitar will be a joy in your hands.

We can achieve so desired low string action at all frets because the neck relief of Sali guitars is calculated with engineering precision and worked with accuracy. Consequently the playability of our guitars is something which enraptures.


Scientific approach

Several years of different researches performed at Faculty of Mechanical Engineering in Ljubljana and later in Samo Sali's workshop enable that Sali guitars are well balanced combination of tradition, hand making, precision and science.
 

The influence of machining process on the acoustic properties of guitar

The wood tissue in any tree mainly consists of cells which are parallel to the tree's stem. These cells are sensitive to deformations which always occur during hand working or machining with machine tools of any wooden workpiece. Samo Sali defined the influence of planing, sanding and milling on the acoustic properties of wooden resonant boards. In planing the way of cutting the wood cells is different than in sanding and milling, and consequently each cutting process affects acoustics of a thin wooden board in a different way. All these findings are encountered in process of making Sali guitars.
 

Rule of consonance - dissonance

Each guitar tone has its spectrum. A sample spectrum of empty 1st string is shown in figure below. The tone spectrum shows us which frequencies (i.e., frequency components) are contained in the plucked tone and how strong they are. There is certain music theory which says that some combinations of tones are pleasant (consonant) and another ones are unpleasant (dissonant) to the human ear. We can apply this theory for a situation within any guitar tone. Some combinations of frequency components inside the tone are consonant and another one are dissonant. In well-sounding guitars the portion of consonant combinations of frequency components is large, and portion of dissonant combinations of frequency components is small  in comparison to low-quality guitars.

 

 

 

Frequency response of the sound board

The most important part of a guitar is its sound board. Due to non-homogeneity of wood, which means that density of wood tissue varies over the board, the acoustic properties of each wooden board in nature are different. Each sound board has certain number of wooden reinforcements (called braces and fans) and we are able to calculate their locations. Some places on a sound board are highly inappropriate for gluing the braces because they can block vibrations. In contrast, some places are ideal for brace gluing because adding the mass and stiffness at right locations can increase acoustic response of the board. Due to already mentioned non-homogeneity of wood the appropriate and inappropriate places for braces and fans are different for different sound boards. Adequate measurements and methods for calculation of optimal position of braces and fans enable beautiful sound of our guitars. To implement these methods some braces and fans must be curved with accuracy about 1 mm before gluing onto the soundboard.
 

Measurements of sound board

The luthiers in the past (e.g., Amati, Stradivari, etc.) developed a method named "tap toning" by which they established the response characteristics of the board. We developed an expert system for measuring the response of guitar sound boards. This system enables us to predict which frequencies in any tone spectrum of the finished guitar will be emphasized and which ones will be diminished.
 

 

Guitar tone depends much on sound board

"Tap-toning" method can be modified in order to produce a high-end quality guitar. Namely, under certain circumstances we can tap the sound board only at a specific location although its response will be characteristic for a whole sound board. In addition, we found out that tonal characteristics of the guitar can be correlated with characteristics of certain range of guitar's frequency response.
 

Tone improvement

According to the board's response the luthiers in the past performed additional removing of wood at certain locations to achieve optimal response which means loud and pleasant sound. Sometimes it is necessary to perform additional corrections for a completed guitar as well. If so, we rely on a method which enables these corrections by removing the wood through the sound hole.
 



Pictorial overview of making guitars

   
   
   
The neck with heel block and guitar head Sawing the slots into neck's heel to make room for the sides
   
   
   
Rough completion of the heel Routing a channel for a rosette and its integration into the sound board
   
   
   
Gluing the sound board and neck together Bended sides
   
   
   
Sides with lining Jointed sides, neck, soundboard and end block
   
   
   
Fingerboard glued with neck and soundboard Completed bridge
   
   
   
Bracing pattern of Sali Classic Back board ready for gluing
   
   
   
Finished fretting job Rough filing of neck profile
   
   
   
Grooves for purfling and binding After curving the bindings
   
   
   
Before finishing (guitar is fine sanded and cleaned) After finishing
   
   
   
 
A detail

 

 

Sali Guitars